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Efficient Building and Systems Technology

The largest share of our energy consumption is needed for heating, cooling, ventilating and lighting our buildings. The development and implementation of innovative ideas for new and old buildings as well as for industrial processes is indispensable for a significant reduction of ourCO2 emissions. Together with partners from planning, industry and building operations, new products are developed, new concepts are elaborated and implemented, and, among other things, demonstration buildings are put through their paces with our measurement technology.

Completed projects

AlgNutrient - UrBioSol

Hybrid solar algae technology in plant nutrient cycles and automated photobioreactor concepts for urban bioeconomic solution approaches

Project duration: 01.09.2017 - 31.08.2020

In the AlgNutrient-UrBioSol project, scientists from solar research and the bioeconomy are working together on solutions for using microalgae to produce biomass in an energy- and cost-efficient way.

Microalgae are true workhorses among plants; they convertCO2 from the atmosphere into biomass, and at the same time they can filter substances such as phosphate, nitrate and sulphur compounds from wastewater as natural "sewage treatment plants". This is increasingly being exploited internationally in various photobioreactor concepts.

Research is being conducted with the partners on existing and new photobioreactor systems that can be used in modern agriculture for microalgae production in order to make the bioeconomic potential of microalgae more economically viable. The development focus includes the use of adapted materials to improve light utilisation and thus increase the overall efficiency of the photobioreactors. At the Solar Institute Jülich, research is being conducted into various suitable optical systems for directing and concentrating light. In addition to theoretical studies in the form of ray tracing simulations, the first prototypes of the photobioreactors are also being constructed and realised, which will be optically measured for validation.

Project partners:

  • Institute for Bio- and Geosciences - Plant Sciences of the Research Centre Jülich.
  • Lomonosov Moscow State University
  • Kurchatov Institute

Brainergy Park - MachBrain

Feasibility study for the energy supply of Brainergy Park Jülich

What began as the planning of an inter-communal industrial estate with a classic settlement mix on the former "Deutsche Welle" site has, thanks to the active participation of many regional drivers (municipalities, chambers, research and business), achieved an innovation dynamic that is also unparalleled supraregionally. Against the backdrop of the structural change in the Rhenish coalfield and with the unique regional research landscape for the topics of energy and digitalisation behind them, the initiators - these are the municipalities of Jülich, Niederzier and Titz - are jointly tackling a sustainable lighthouse project for the energy transition.

The project goal of the SIJ is to support the planning and integration of an energy concept for the Brainergy Hub, the central office, conference and administration building with technical infrastructure and real laboratory. This will become a supraregional thematic communication, event and knowledge transfer platform (specialist workshops, symposia, industry and association meetings and events). Furthermore, it will be an interface and a communication channel in and for the region, in which citizens, companies and stakeholders will be informed about the structural change as well as about stakeholder-specific opportunities and measures in the context of the energy transition in the form of a knowledge transfer platform.

For this purpose, energy concepts with different objectives will be developed and a catalogue of requirements with a high level of innovation and possibilities for certification, from grey energy, to the operation of the building, to the use of renewable energy sources, with the aim of constructing a climate-positive building. The final energy concept and requirements serve as the planning basis for the planner competition.

Our tasks:

  • Preparation of the planning documents/tender documents for the detailed planning for the Hub central building.
  • Preparation of the specifications for the TGA and the LowEx network (these are the maximum spatially and temporally distributed services, gradients, construction volumes...)
  • Preparation of the specifications/tender documents for the detailed planning of the mobility concept
  • Building simulation and enclosure design using the Carnot toolbox

Coolplan

Calculation and design tool for energy-efficient cooling of buildings with thermally driven chillers and switchable heat pump systems

Project duration: 01.12.2013 - 30.11.2016

In principle, a wide range of technologies and systems can be used for cooling buildings. When planning these cooling systems, simulation and planning tools are necessary in order to be able to map and compare the diverse range of conventional and innovative cooling technologies. However, suitable tools for thermally driven chillers in particular have been lacking up to now. Thermally driven processes include both chillers driven by solar heat (solar cooling) and those driven by waste heat, e.g. from combined heat and power plants. In addition, reversible heat pumps are another energy-efficient cooling technology that can be operated passively and/or actively. Because suitable planning and calculation tools have been lacking up to now, an objective comparison of technologies with regard to efficiency and cost-effectiveness is made difficult. The Coolplan project is making a contribution to closing this gap.

Project partners:

  • Düsseldorf University of Applied Sciences
  • Centre for Innovative Energy Systems
  • ETU

Dessert

Development of concepts, components and system solutions for the use of buildings as a decentralised interface between heat and electricity markets with a high proportion of renewable energy technologies

Project duration: January 2014 - December 2017

The increasing use of renewable energy technologies to meet energy demand requires the development of technical solutions for efficient, flexible and cost-effective generation and load management.

An interdisciplinary research network consisting of the Solar Institute Jülich and the Faculties of Energy Technology, Electrical Engineering and Information Technology as well as Civil Engineering at the FH Aachen University of Applied Sciences is dedicated to the challenge of equipping buildings with heat pumps (HP) or combined heat and power (CHP) units and thermal storage capability. In this way, they act as an interface between the electricity and heating markets and contribute to balancing out fluctuations in the electricity grid.

In addition to generator management and building load management, the concept to be developed also includes man-machine communication. This opens up the possibility of efficiently using excess capacities in the fluctuating energy supply from renewable sources and stabilising the electricity grid by providing positive and negative control power. Using the example of a fictitious reference building (hardware-in-the-loop, simulation), the potential of the concept is determined, whereby in particular the decision-making scope for the operator in the interplay of CHP, heat pump and storage capacity is prepared and presented, taking into account the weather and usage forecast as well as the requirements from the electricity grid.

Project funding:

Green valley axis

Study on the energy transformation of industry along the "green valley axis" in the copper town of Stolberg

Project duration: February 2022 - August 2022

umlaut SE, the Institute NOWUM-Energy and the Solar Institute Jülich were commissioned by the copper town of Stolberg, the Aachen city region, the Aachen Chamber of Industry and Commerce and AGIT mbh to carry out a study on the climate-friendly transformation of industry in Stolberg. This study is set in the context of the challenges of structural change and the energy transition in the Aachen region as well as the reconstruction efforts following the floods in July 2021. The project is supported by the majority of the industrial companies located in the Stolberg valley axis. The aim of the study is to draw up a roadmap for the decarbonisation of Stolberg's industry and a funding application for a core project that represents the start of this roadmap.

At the beginning of the study, basic consumption and process data will be collected with the help of a questionnaire and inspections of the participating industrial companies and analysed with regard to energy saving and substitution potential. Furthermore, the potential of the entire Stolberg region for the further expansion of a regenerative energy supply infrastructure is analysed. On this basis, project ideas for the climate-friendly transformation of the valley axis will be developed. In consultation with the clients and industrial companies, a core project idea is determined for which a suitable funding programme is identified and a funding application is drawn up. This funding application is submitted to the client at the end of the project together with the roadmap, which also contains the other project ideas developed.

Project partner:

  • umlaut SE
  • Institute NOWUM-Energy of the FH Aachen

Client:

  • Kupferstadt Stolberg
  • Aachen city region
  • Aachen Chamber of Industry and Commerce
  • Aachener Gesellschaft für Innovation und Technologietransfer mbH

Exairgie

Use of heat from wastewater to supply heat pumps in single-family homes

Project duration: 01.03.2007 - 31.12.2010

The aim of the project is to develop a concept to use the heat of the air contained in the sewer for heating purposes via a heat pump. The enthalpy contained in the air is to be transferred to the brine circuit via a heat exchanger. After analysing the thermal supply of the sewer air and measuring the energy content, an odour filter and gas analysis will be carried out. Here, the explosion risk of the duct exhaust air as well as its germ load is investigated.
Subsequently, a filter is designed under odour-technical aspects. Finally, a pilot system will be installed in a detached house and measured and optimised over a period of one and a half years

Project funding: Federal Ministry of Education and Research, FHProfUnt programme

Project partner(s):

  • Wallstein
  • Environmental Technology GmbH
  • B+W GmbH

LOCAL+

A recyclable timber modular building with a sustainable energy and living space concept

Project duration: July 2020 - Aug 2022

"LOCAL+ is more than just housing - we bring movement into your life!" - this is the vision with which the FH Aachen team is participating in the Solar Decathlon Europe 21/22 competition. Solar Decathlon is an international university competition for architecture and engineering students to design, develop and demonstrate an innovative, highly energy-efficient, solar-powered house.

The Solar Institute Jülich is a project partner for the development of innovative and sustainable energy concepts. With students from Smart Building Engineering (FB02) and Energy Engineering (FB10), an innovative energy concept was developed for a residential quarter consisting of a central hydrogen storage, ice storage, photovoltaic-thermal collectors, a battery and an innovative heating and cooling system with intelligent control. After a large number of thermal building and energy system simulations, an optimal building design was selected and later an optimal energy concept was found. A six-storey building was then planned in detail as the Design Challenge of the competition. As sustainability is at the heart of the project, materials were systematically selected and life cycle assessment of the entire house was carried out to reduce theCO2 sequestered as well as theCO2 emissions during operation. The project was supported by numerous industrial partners.

The house was transported to Wuppertal for the competition phase at the end of May 2022, where the complete house was erected in a fortnight. The competition took place from 10.06.2022 to 26.06.2022, where a fully functional house was monitored by the SDE organiser to collect data on comfort, house functions and energy performance. As a final ranking, the FH Aachen team reached 5th place with 745 points out of 1000, while the team received second place in the subcontest "Building Technology & Building Physics" as well as a "Solar Award" as an "Out of Contest" category due to the good integration of solar systems and year-round solution for heating, cooling and hot water production by solar use.

The demonstration building of the FH Aachen will remain in Wuppertal for at least three years after the competitions, together with another seven buildings for the "Living Lab NRW" research activities initiated by the University of Wuppertal.

Information on the result of the competition can be found here: https://sde21.eu/results.

Website of the FH Aachen team: www.team-localplus.com

Project partners: Faculty of Architecture 01, Solar Institute Jülich

Engine test bench

Intelligent waste heat utilisation in combination with an efficient and reliable flue gas cleaning system are key to innovative flue gas technology

Since the summer of 2016, the Jülich Solar Institute of the FH Aachen University of Applied Sciences has had access to a state-of-the-art diesel engine test bench for research and development purposes on the Jülich campus.

A turbocharged 4-cylinder diesel engine (55.4 kW) from Deutz is currently being measured on the engine test bench and used in various research projects.

The measurement of exhaust gases (chemical composition, analysis of solid components), engine performance determination and fuel consumption measurements complete a multifunctional diesel engine test bench. The research projects carried out on the new diesel engine test bench with a focus on "innovative diesel particle filters, mixers for selective catalytic reduction and components for heat recovery" strengthen above all the declared research focus of "mobility" at the FH Aachen University of Applied Sciences. Due to the special individual design of the test stand, operation with alternative fuels is also possible.

Funded by:

  • German Research Foundation (DFG)
  • Ministry for Innovation, Science and Research of the State of North Rhine-Westphalia

Plus 2 - Steel

Integral solutions for PlusEnergyBuildings 2.0 in lightweight steel construction

Project duration: December 2017 - May 2020

From 2020, the supply of new buildings should be as independent of fossil fuels as possible, so that the design and realisation of future new buildings must include not only the reduction of the heating demand, but also the systems engineering and lighting as well as the use of renewable energies, and a holistic view, assessment and optimisation with regard to energy demand and energy supply will be necessary. Through energy management and storage in the building, a further relief of the energy supply infrastructure is also aimed at (PlusEnergy 2.0).


The aim of the project is to investigate, test and optimise solutions for plus-energy buildings in lightweight steel construction and to derive recommendations for action for sustainable building concepts. For this purpose, combined steady-state and transient numerical methods are used, which enable both the optimisation of the building envelope and the use of individual steel solutions, such as building-integrated PV/solar thermal energy, steel pile-based geothermal energy and novel surface heating and cooling elements made of steel, on the basis of architectural designs. Based on this, the possible applications of steel as a material will be practically tested in experimental studies. For this purpose, prototypes will be developed and their performance recorded and evaluated. Finally, the individual solutions will be further developed into an optimised integral overall solution and the interaction in the overall building context will be evaluated.


The result of the project will be holistic concepts for plus-energy buildings that will be available to all planning and executing SMEs to construct sustainable, energy-optimised buildings in lightweight steel construction.

Project partner:

  • Dortmund University of Applied Sciences
  • RWTH Aachen

Project sponsor:

  • Research Association for Steel Application e. V.

Science Collage Overbach

Pupils heat their school - The Passive House School - LOW-EX supply and technology process

The Science College Overbach (SCO) was built as an educational centre for science, communication and innovation by the Order of the Oblates of St. Francis de Sales in Jülich-Barmen in 2009 (1640 m2 HNF). The new buildings of the SCO pursue three main goals from an energy point of view: an energy concept consisting of a high thermal insulation standard, innovative façade elements and a LOW-EX supply concept; the school body itself serves as a teaching object that offers a pleasant learning atmosphere and makes efficient technology tangible and tangible; innovative components such as vacuum insulation, electrochromic panes and daylight systems are used.
The most important planning decisions are made in an integral planning phase (client, planner, operator, scientific support). Quality assurance measures are carried out during the construction phase. The monitoring phases include operational optimisation and sustainable embedding in the use.

A clear overview of the project can be found here: http: //www.science-college.fh-aachen.de/.

Partner:s:

  • Order of the Oblates of St. Francis de Sales
  • Engineering office for environmental issues
  • HAHN HELTEN + ASSOCIATES
  • Engineering office INCO GmbH

AlgeaSolarBoxes

Development and construction of two demonstrators for nutrient recycling from wastewater

Project start: January 2020

Duration: 1.5 years

Algae are photosynthetically active organisms and can accumulate large amounts of nutrients. For example, they can contribute to the removal of nitrates and phosphates from wastewater streams and thus help reduce surface and groundwater pollution. The processing of nutrients from waste streams by algae is an emerging technology that will help regionally in the bioeconomy area to implement intensive agriculture without increasing water pollution, but at the same time can be exported to other regions worldwide. The biomass obtained can also be further used in biorefineries and converted into higher-value products. In a global context, algal biomass extracted from wastewater (e.g. from the food industry) is also a promising material basis for stemming the ongoing desertification in remote regions.

To demonstrate the feasibility and benefits of this new technology in "structural change", a scalable demonstrator is being developed consisting of linkable modules based on 20-foot ISO containers. Two modules are being built as demonstrators by SIJ and IBG-2; an algae photobioreactor module and a spectral module that provides light and energy from sunlight. Both systems are part of the demonstrator "Container-based Biorefinery".

Project partners:

  • Forschungszentrum Jülich / Institute of Biosciences and Geosciences 1: Plant Sciences (IBG-2).

BiStro

Building-integrated thermal storage for load management of power grids with a high share of renewable energy sources

Project duration: September 2013 - June 2017

As the energy transition progresses, electricity grids are increasingly penetrated by fluctuating renewable energy sources. This creates an urgent need for the provision of cost-effective electricity storage or corresponding load management options.

Within the framework of this project, the Solar Institute Jülich at FH Aachen University of Applied Sciences, together with its research partners Viessmann, DuPont de Nemours, RWTH Aachen University and Infrawest, is investigating the option of energy storage using buildings heated with heat pumps and equipped with thermal storage capability as an interface between the electricity and heating markets. In this context, the energy storage capability is to be significantly increased with integrated latent heat storage materials. Successful implementation requires the inclusion of the following aspects: Low-temperature heat source adaptation, predictive control and building-side load management, thermal comfort, required and allowed temperature levels. It is determined how electricity purchase prices must be adjusted to the oversupply or undersupply so that refinancing of the additional investments is achieved.

If the project is successfully completed, a system will be available to the market with which, on the one hand, a high negative control capacity (approx. 5 GW for 1 million enclosures) can be activated in a decentralised manner and, on the other hand, a passive storage capacity of several 100 GWh can be provided to balance out fluctuations in renewable energy sources.

Project funding: Federal Ministry of Education and Research

Project partner(s):

  • Du Pont
  • Infrawest
  • RWTH Aachen
  • Viessmann

Coolplan-Air

Further development and field validation of a calculation and design tool for energy-efficient cooling of buildings with air-supported systems and innovative plant technology

Project start: 01.03.2017

In principle, a wide range of technologies and systems can be used for cooling buildings. When planning these cooling systems, simulation and planning tools are necessary in order to be able to map and compare the diverse range of conventional and innovative cooling technologies. Because suitable planning and calculation tools have been lacking up to now, an objective comparison of technologies with regard to efficiency and cost-effectiveness is made difficult. The "Coolplan-AIR" project is helping to close this gap.

The main objective of the project is to extend the planning tool developed in the previous project "Coolplan" for efficient technologies for cooling buildings based on liquid heat carriers to air-supported systems. These include VRF multi-split systems, adiabatic cooling systems and air-to-air heat pumps. In addition, innovative enclosures for solar cooling will be integrated and measurements of the overall systems will be carried out using practical systems in the field.

Project partners:

  • ETU
  • Düsseldorf University of Applied Sciences
  • Centre for Innovative Energy Systems

DyLCA

Development of a process for the evaluation, optimization and control of grid-serving supply technology in buildings and districts, taking dynamic LCA into account

Project duration: January 2019 - December 2023

The primary objective of the research project is to develop a procedure for the ecological assessment, optimisation and control of technical building enclosures based on a dynamic life cycle analysis, taking into account both short-term (hourly fluctuations in specific emissions (g CO2/kWh) from electricity generation) and long-term (decarbonisation of the electricity market) effects. The project uses current scenarios that simulate the dynamically developing energy market over a period of several decades. Accordingly, data sets with a high temporal resolution of the emissions that have an impact on the life cycle assessment are generated. In this respect, the aim is to further develop a simulation tool in MATLAB/Simulink for the dynamic simulation of thermotechnical systems with the additional sectors of the electricity market and transport in combination with a limited load flow calculation for the electricity supply network to be analysed and a freely definable balance area. The method should be applicable to both individual buildings and neighbourhoods.

Project partner:

  • Viessmann Werke GmbH & Co.
  • ina Planungsgesellschaft mbH

Project sponsor:

  • Federal Ministry of Education and Research

Energy audits

Carrying out energy audits according to EDL-G

The SIJ carries out energy audits according to EDL-G. For this purpose, the Solar Institute Jülich has not only experienced specialist staff but also extensive measurement equipment which, in addition to standard analysis, also enables detailed investigations of individual questions. This includes temperature and humidity loggers, Prandtl tubes for air volume flow measurement, clamp-on ultrasonic flow meters, current clamps with data loggers, illuminance sensors, luminance camera, comfort measurement mast and many more.

Project partners:

  • Federal Office of Economics and Export Control

Gtom

Building tomograph - measuring system for fast and accurate energy analyses of building envelopes for buildings and neighbourhoods

Project duration: 01.11.2016 - 31.10.2019

This joint project aims to lay the foundations for a remote sensing measurement and analysis system that can be used to analyse building envelopes, identify weak points and detect causes of increased energy losses. In this way, precise planning of renovation measures on buildings and, prospectively, on groups of buildings is to be made possible, with the focus on optimising resource consumption and minimising the payback period.

The participating DLR Institutes for Solar Research, High Frequency Technology and Radar Systems, Remote Sensing Methodology and Optical Sensor Systems have many years of experience in the field of sensor technology and in the analysis of complex energy systems. The Solar Institute Jülich, for its part, has many years of practical experience in the energy and building physics assessment of buildings and the planning of renovation measures. The equipment and experience of the Solar Institute Jülich will be brought into the project with the aim of investigating the measurement system to be developed with regard to the scope and accuracy of the recorded data and generating a comprehensive data basis for validation.

Funded by:

  • Federal Ministry for Economic Affairs and Energy within the framework of the 6th Energy Research Programme of the Federal Government with the funding priority "Energy-optimised buildings and neighbourhoods".

Coordinator and collaborative partner:

  • German Aerospace Center e. V.

Linden avenue

SEG Jülich is planning a new development area for single and multi-family homes, a daycare centre and a healthcare facility. In addition, at least 8 plots are to be created for so-called "tiny houses".

On behalf of Stadtwerke Jülich (SWJ) and Stadtentwicklungsgesellschaft (SEG), SIJ is preparing an energy concept study in collaboration with Fraunhofer-IEG, which includes the following points:

  • Assumptions on heating/cooling and electricity requirements and other relevant parameters are agreed with the client.
  • Definition of reference buildings to KfW55 standard with air-to-water heat pumps, PV systems and a wallbox with 11 kW charging capacity.
  • In a first step, 10 alternative concept variants including grid-based solutions are developed, described and dimensioned and assessed using generalised empirical values with regard to technical and economic properties according to the Typtage method. An evaluation matrix is agreed with the client.

Three variants are selected together with SEG/SWJ, which are then evaluated and optimised in more detail in dynamic simulation calculations. Demand scenarios are calculated on the basis of weather data (1 current, 1 future year), whereby total demand and peak load are determined. An investment and operating cost estimate is carried out in each case, as well as a climate impact assessment inCO2 equivalents. The robustness of the calculations is checked by means of sensitivity analyses (weather, load profiles, key cost assumptions).

QatDLR

Innovative energy supply for Qatar and the Arabian Peninsula

Project duration: August 2012 - June 2015

The realisation of an innovative energy and water supply for buildings and commercial enclosures requires the development of possibilities and framework conditions. In cooperation with the German Aerospace Center (DLR) and the Green Building Council (Emirate of Qatar), the SIJ is working on this issue to increase energy efficiency in buildings.

The focus is on supporting concrete projects, such as the Baytna Passive House. The SIJ develops concepts to increase energy efficiency in buildings and facilities. For this purpose, the energy consumption and energy efficiency of selected objects are analysed on the basis of building analyses as well as dynamic simulation calculations and measurements of energy flows and media temperatures. Based on dynamic building and system simulation models, optimisation solutions are developed that lead to a significant reduction in energy consumption. Given the prevailing climate, the feasibility studies primarily concern building cooling and take into account local boundary conditions, requirements for general thermal comfort and available technologies. Possibilities for retrofitting building-integrated renewable energy sources have priority over new construction or total renovation.

Project funding: Federal Ministry of Economics and Technology

ScoSco

Solar collectors with static concentrators for solar thermal applications at medium temperature level

BMBF project within the framework of the German-Greek Research and Innovation Programme (BMBF/GSRT).

Project duration: March 2018 - February 2022

Project leader: Prof. Dr.-Ing. Spiros Alexopoulos

In the ScoSco project, solar collectors with permanently installed concentrators are to be developed. In this way, building-integrated collector systems can be constructed for use in the medium temperature range (approx. 100-250 °C). For this purpose, micro-mirror modules with a relatively short focal length of approx. 1.5 m are used, which concentrate the sunlight up to 40 times onto a small and highly effective receiver.

In the ScoSco project, the Solar Institute Jülich of FH Aachen (SIJ) is cooperating with the Greek University of Patras and the industrial partners Hilger GmbH, Heliokon GmbH and the Greek company Calpak S.A..

The focus of the SIJ is on the area of geometric, thermal and hydraulic simulation and design, the determination of the materials to be used and the determination of the optimal operation of the new collector system to be developed through calculations and tests under laboratory conditions.

The new collectors are compared with two cost-effective types available on the market: an efficient flat-plate collector and an evacuated tube collector, each equipped with flat mirrors to increase the solar radiation intensity in order to increase operating temperatures and energy yield. The collectors will be optimised for use in the temperature range of 100 °C to 250 °C to provide heat for industrial processes, seawater desalination, water treatment and refrigeration.
The project aims to build prototypes and thoroughly test them both in the laboratory and outdoors (Technology Readiness Level 5-6). If the project is successful, the project development will be further advanced so that the demonstration phase (up to TRL 7) can be successfully completed in an industry-led follow-up project. Subsequently, the market launch will be tackled by the industrial partners.

Website of the University of Patras on the project: https://scoscoproject.github.io/

Project partner(s):

  • Calpak
  • Heliokon
  • Hilger Ltd.
  • University of Patras